Fitting squares into circles
June 25, 2009
Here are researchers Joerg Adler and Dr. Reinhard Lenk. Credit: Fraunhofer/Dirk Mahler
Particle filters are standard in the basic fittings for cars. Construction machines, city buses and garbage trucks must now follow suit. This can be achieved effectively and inexpensively thanks to a new material and design for ceramic filters developed by Fraunhofer researchers.
From 2011, new EU guidelines for emission values will apply. The aim is to reduce particle emissions by up to 95 per cent. Off-road vehicles such as diggers and fork-lift trucks, but also city buses and garbage trucks, will then have to be fitted with filters. Retrofitting is also worthwhile in view of the vehicles' long lives and high purchasing costs. Until now, such special engine variants have been catered for with basic geometric forms similar to those used for car filters, i.e. squares.
The disadvantage is that in order to fit the square filters into the circular pipes, approximately 20 per cent of the material has to be cut away using expensive diamond cutters - costly waste. There's a better way of doing this, figured Jörg Adler and Dr. Reinhard Lenk from the Fraunhofer Institute for Ceramic Technologies and Systems IKTS in Dresden. Based on a material patented at the IKTS, a porous silicon carbide ceramic, they developed a highly efficient ceramic diesel particle filter for off-road applications together with HUSS Umwelttechnik GmbH. They will be awarded with one of the 2009 Joseph von Fraunhofer prizes for their work.
The material was adapted for use in a diesel particle filter in terms of size, distribution and volume of its pores. The raw materials are comparatively inexpensive and can be handled at lower temperatures as well. "We agonized over the basic shape of the filter segments," says Jörg Adler. A four-cornered trapezium was the result from which square-edged or circular surfaces can be fitted together without any wastage. The channels in the segments are three-cornered, not square, providing a larger filter surface. This means that, fitted behind the engine, it takes longer for sooty particles to accumulate in the individual channels and to reach the stage where they must be burnt off. Following the material and geometric form, it was then necessary to develop technologies suitable for series production. With a team of colleagues, the scientists tested all the work steps in a pilot production run at the institute and coordinated them with one another.
Clean Diesel Ceramics GmbH, a subsidiary of HUSS, was established to produce the ceramic filters. Sponsored by the Saxon State Ministry for Economic Affairs and Labor, the company started its operations in May 2008. "We have also thought about the series at all stages of the development and defined the conditions for it with our partner," says Dr. Lenk. "Some of the CDC staff members were initially directly involved in the project work at the institute, in order to simplify the transfer to production."
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Jun 27, 2009
Rank: 5 / 5 (1)
You might try buying some adds. And hire a web designer. That was a link to pure ugly.
Of course for advertising to work you need actual product. Fantasy about patents on things other people have patents on isn't product. It isn't patents either.
Ethelred
QubitTroll will be released from my sig at the end of June.
Jun 28, 2009
Rank: 1 / 5 (1)
Jul 02, 2009
Rank: 5 / 5 (1)
I would love to watch that haha. I'll shout the plane tickets.
Jul 03, 2009
Rank: not rated yet
I only give him a one when he posts a link to his site or sometimes when he makes his usual claim that has been working on the same item already. This one has both.
I have this sneaking suspicion that Neal hasn't noticed anyone can check his activity with no effort at all.
Ethelred
Jul 23, 2009
Rank: not rated yet
The physorg site isn't in England is it? It would get sued out of existence if it was.
Ethelred
Aug 19, 2009
Rank: 1 / 5 (1)
Agreed. Though some of these cons do manage to convince some gullible people. A colleague of mine is currently trying to get her senile mother's bank accounts cancelled because she keeps sending money to people who write to her saying she has won something.
Maybe Neil might manage to find some semi-literate, colour-blind person with no science knowledge.