Printable batteries

July 2, 2009 Printable batteries

Enlarge

The small, thin battery comes out of the printer and can be applied to flexible substrates. Credit: Fraunhofer ENAS

For a long time, batteries were bulky and heavy. Now, a new cutting-edge battery is revolutionizing the field. It is thinner than a millimeter, lighter than a gram, and can be produced cost-effectively through a printing process.

In the past, it was necessary to race to the bank for every money transfer and every bank statement. Today, bank transactions can be easily carried out at home. Now where is that piece of paper again with the TAN numbers? In the future you can spare yourself the search for the number. Simply touch your EC card and a small integrated display shows the TAN number to be used. Just type in the number and off you go. This is made possible by a printable battery that can be produced cost-effectively on a large scale.

It was developed by a research team led by Prof. Dr. Reinhard Baumann of the Fraunhofer Research Institution for Electronic Nano Systems ENAS in Chemnitz together with colleagues from TU Chemnitz and Menippos GmbH. "Our goal is to be able to mass produce the batteries at a price of single digit cent range each," states Dr. Andreas Willert, group manager at ENAS.

The characteristics of the battery differ significantly from those of conventional batteries. The printable version weighs less than one gram on the scales, is not even one millimeter thick and can therefore be integrated into bank cards, for example. The battery contains no mercury and is in this respect environmentally friendly. Its voltage is 1.5 V, which lies within the normal range.

By placing several batteries in a row, voltages of 3 V, 4.5 V and 6 V can also be achieved. The new type of battery is composed of different layers: a and a manganese , among others. Zinc and manganese react with one another and produce electricity. However, the anode and the cathode layer dissipate gradually during this chemical process. Therefore, the is suitable for applications which have a limited life span or a limited power requirement, for instance greeting cards.

The batteries are printed using a silk-screen printing method similar to that used for t-shirts and signs. A kind of rubber lip presses the printing paste through a screen onto the substrate. A template covers the areas that are not to be printed on. Through this process it is possible to apply comparatively large quantities of printing paste, and the individual layers are slightly thicker than a hair. The researchers have already produced the batteries on a laboratory scale. At the end of this year, the first products could possibly be finished.

Source: Fraunhofer-Gesellschaft (news : web)


print this article email this article download pdf blog this article bookmark this article     Stumble it Digg this share on Facebook retweet share on Reddit add to delicious
Rate this story - 4.8 /5 (13 votes)

Rank Filter

Move the slider to adjust rank threshold, so that you can hide some of the comments.


Display comments: newest first

  • Ricochet - Jul 02, 2009
    • Rank: not rated yet
    Ok, so how much energy do they store?
  • Soylent - Jul 02, 2009
    • Rank: not rated yet
    Ok, so how much energy do they store?


    That's not the main point. These kinds of batteries are not for cars, laptops or other high-power applications. They're for small, thin, low power, single-use applications(not rechargeable). The main points are price, size and waste stream.
  • showme - Jul 03, 2009
    • Rank: not rated yet
    WTF is a TAN number?
  • Soylent - Jul 05, 2009
    • Rank: not rated yet
    WTF is a TAN number?


    It's a Tax deduction and collection Account Number as 2 seconds of google will tell.

July 2, 2009 all stories

Comments: 4

4.8 /5 (13 votes)
  • Stumble this up

  • Digg this

  • share this

  • hide
  • Related Stories

  • Scientists Working Toward Better Batteries
    created Mar 09, 2006 | popularity not rated yet | comments 0
  • ZPower claims its silver-zinc batteries last 40% longer than lithium-ion
    created Oct 08, 2008 | popularity not rated yet | comments 0
  • Nanoball Batteries Could Charge Electric Cars in 5 Minutes
    created Mar 12, 2009 | popularity not rated yet | comments 0
  • Battery Wrapped in Solar Cells Recharges in the Sun
    created Mar 02, 2009 | popularity not rated yet | comments 0
  • Flower-shaped nanoparticles may lead to better batteries for portable electronics
    created Sep 15, 2008 | popularity not rated yet | comments 0



  • hide
  • Relevant PhysicsForums posts

  • Aspiring Engineering major looking for general answers
    created 19 hours ago
  • Calculating max load of square tube (steel)
    created Nov 19, 2009
  • Passive Chemical Heating
    created Nov 19, 2009
  • Shortening Boat Trailer
    created Nov 18, 2009
  • More from Physics Forums - General Engineering

Other News

Suit over search-engine keywords tries new angle

Technology / Internet

created 2 hours ago | popularity 2.5 / 5 (2) | comments 0

(AP) -- A lawsuit in Wisconsin is bringing a fresh challenge to the practice of paying for keywords on Google and other search engines to boost one company's link over a rival's.


Screen of a computer featuring a search of the word "edition" on the home page of Google's website

Google books hearing set for February 18

Technology / Internet

created 5 hours ago | popularity not rated yet | comments 0

A US judge set February 18 for a hearing on the revised legal settlement between Google and US authors and publishers that would allow the Internet giant to scan and sell millions of books online.


Newspapers are displayed at a newsstand

US newspaper ad revenue down nearly 28 percent

Technology / Business

created 3 hours ago | popularity not rated yet | comments 0

US newspaper advertising revenue fell by nearly 28 percent in the third quarter, continuing a slide which has led to layoffs, bankruptcies and the closure of several dailies.


Elpida Completes Development of 1-Gigabit GDDR5

Elpida Completes Development of 1-Gigabit GDDR5

Technology / Semiconductors

created 2 hours ago | popularity not rated yet | comments 0

Elpida Memory, Japan's leading global supplier of Dynamic Random Access Memory, today announced that it had developed a 1-gigabit GDDR5 (product name: EDW1032BABG) that operates at a world-class high speed ...


Trust Linux!

Trust Linux!

Technology / Software

created 9 hours ago | popularity 4 / 5 (2) | comments 0

(PhysOrg.com) -- A team of researchers has implemented support for 'trusted computing' in a commercially available version of the open source operating system Linux, breaking new ground in the global drive ...